Despite recent interest in digitally designed and manufactured dentures, today most conventional complete dentures are traditionally fabricated and predominately made up of acrylic resin, a material that doesn't hold up well to impact (i.e., drops) or fatigue.

As a result, it should be expected the prosthesis will not last forever, due in part to materials breakdown. Clinically, this breakdown may show up as denture base fracture, denture tooth wear and/or denture tooth fracture (Figure 1).

Conventional dentures that should be replaced rather than repaired.

When implants are introduced to an edentulous case, frequently a metal framework will be used in some fashion (Figure 2).

This maxillary implant-assisted overdenture (left) and mandibular metal acrylic fixed-hybrid (right) both have metal frameworks in addition to acrylic. In these examples parts of the metal are exposed and visible (arrows) but in other cases the metal may not be visible.

The use of a metal introduces an interface, the acrylic/metal interface, that can fail as the prosthesis ages. Additionally, implants will significantly increase the magnitude of force applied to the materials, often hastening materials breakdown when compared to conventional complete dentures.

Unfortunately, time under function is not the only enemy of acrylic or metal-acrylic prostheses. Material failure can occur if the prosthesis is dropped or the patient is involved in a traumatic accident, for example. Fabrication error may also contribute to problems, particularly at the denture tooth/denture base interface, where residual wax contamination may inhibit an effective bond. Fortunately, despite its disadvantages as a biomaterial, acrylic resin has the advantage of being relatively easy to repair.

Clinical scenario

The patient in Figure 3 was seen with the chief complaint of a debonded maxillary denture tooth and was concerned about the loss relative to his appearance.

This patient presented with an esthetic emergency. The denture tooth separated from the denture base in the upper left first premolar position.

The current reconstruction was completed by the patient's previous restorative dentist just prior to the 2008 global financial crisis and consists of a maxillary implant overdenture and a mandibular metal and acrylic fixed hybrid (Figures 2 and 4.)

When a denture tooth is separated, or debonded, from the denture base it is critical to the prognosis to understand why. In this patient's case, the denture tooth appears to have been lost due to functional issues rather than a fabrication issue, like wax contamination. Based on this finding, a comprehensive evaluation was recommended to the patient.

In this case, at the time the patient was seen, he was financially unable to address comprehensive concerns and asked if the missing denture tooth could be repaired and the case limped along a little longer.

Retracted views with teeth together (left) and slightly separated (right). The debonded premolar is visible but is not the only problem.

One of the advantages of a removable prosthesis is it is easier to remove and modify or repair when compared to a fixed prosthesis, even when the restorative materials are the same as they are in this case. Based on the patient's current circumstances it was agreed that the maxillary overdenture would be repaired (Figure 5).

The patient has a bar-retained overdenture in the maxilla (left). The overdenture has a metal framework (right). This type of prosthesis may look complex but repairing the debonded denture tooth is the same as if the case were restored with a conventional complete denture.

Options

Several options to repair the debonded denture tooth exist. The most common and strongest approach would be return the denture to a lab and have a new denture tooth positioned utilizing heat-processed acrylic resin. While common, this approach has two distinct disadvantages: the first is lab cost and the second is time.

If the case goes to a lab, the new denture tooth will have a stronger bond to the denture base, but the patient will be without the denture while the repair is being made and will need to be seen for an additional clinical appointment for insertion.

A second option would be freehand a new tooth utilizing restorative composite or even tooth-colored acrylic resin. While this may work in a pinch, to achieve a reasonable esthetic outcome most clinicians will find they spend significantly more time making this type of a repair compared to the next option.

The third option to replace the missing denture tooth and the approach used here is to utilize a new, stock denture tooth and connect the tooth to the denture base with cold-cure (autopolymerizing) repair resin. This approach is made easier if the patient has retained the debonded tooth. In this case, the tooth was not recovered. The biggest disadvantage to this approach is the fact that clinicians would need to have access to a selection of denture teeth.

A new denture tooth has been selected for the repair. The tooth is similar in shade and mould to remaining denture teeth.

Step 1 – Select replacement tooth

If the existing denture tooth is available – such as in a debond that resulted from wax contamination at the tooth/denture base interface – it may be possible and even preferable to re-use that tooth. In other situations, it may be necessary to find a new denture tooth based on similar tooth shade and tooth mould. The advantage to using the existing tooth is reduction in time required to fit a new tooth to the denture base (Figure 6A).

Step 2 – Fit replacement tooth to existing denture base

Once the new denture tooth has been selected it will need to be adjusted to fit into the denture base socket. Patience pays off with careful adjustments. In a 2014 paper, Auclair and Hsu found as the amount of repair resin went up, the strength of the bond between the denture tooth and base decreased.

Step 3 – Fabricate matrix

Once the new tooth has been adjusted to fit into the arch and the socket, a matrix can be formed. The goal of the matrix is to ensure the denture tooth is positioned accurately during the repair. The matrix traditionally was made from plaster or stone but today it is common to use lab silicone putty (Figure 6B).

Step 4 – Prepare surfaces for repair

Many researchers have looked at approaches to maximize the bond of the denture tooth to the denture base during this kind of repair. The research is clear that the repaired tooth will have a weaker bond to the denture base than the original situation. The bond strength can be maximized, however, by mechanically roughening the surfaces to be bonded with a carbide bur and micro air-abrasion, as well as utilizing undercuts or diatorics.

Step 5 – Connect denture tooth to denture base

Once the tooth and the denture base are prepared it is just a matter of making the connection. Denture repair acrylic resin is inexpensive and is designed for this type of operation, but a self-curing bisacryl luting material, like Quick-Up (Voco GmbH), could also be used.

Step 6 – Finish and polish

The degree of finishing required will relate to the precision of fit of the denture tooth to the denture base and the amount of repair material required. Yet, even in the worst case the step should be fairly efficient (Figure 6C).

Occlusal considerations

The final challenge with this technique comes with managing the occlusion. In this case, the replacement tooth was positioned within the arch form and “eye-balled” to be level with the existing occlusal plane. This approach required the occlusion be adjusted clinically, which is like adjusting a single crown. These adjustments could have been minimized by articulating the upper denture with a clinical remount against a stone cast of the opposing arch – not a bad idea if other occlusal issues are going to be managed.

The primary advantage of this technique is efficiency in chair time. In this case, the repair was made in just under 60 minutes during a single appointment and could have easily been done by a trained staff member. The disadvantage is it is impossible without having at least a small supply of denture teeth available. The biggest technical difficulty is making the adjustment to the denture tooth to get the neck of the tooth to fit to the denture base.

Darin Dichter, D.M.D., is a member of Spear Resident Faculty.

References

Barpal D, Curtis DA, Finzen F, et al. Failure Load of Acrylic Resin Denture Teeth Bonded to High Impact Acrylic Resins. Journal of Prosthetic Dentistry.1998;80:666-671.

Chung KH, Chung CY , Chung CY, et al. Effect of Pre-Processing Surface Treatments of Acrylic Teeth on Bonding to the Denture Base. Journal of Oral Rehabilitation.2008;35:268-275.

Clark WA, Hsu YT. The Effect of Autopolymerizing Acrylic Resin Thickness on the Bond Strength of a Repaired Denture Tooth. Journal of Prosthodontics.2014;00:1-6.

Zarb GA, et al. Prosthodontic Treatment for Edentulous Patients (ed 13). St. Louis, Mosby Elsevier, 2013, pp. 312-313.


Comments

Commenter's Profile Image Ponnie P.
August 9th, 2020
What are your thoughts about putting this into a pressure pot( instapot) as the acrylic is setting? Ponnie Posial
Commenter's Profile Image Darin D.
August 10th, 2020
"What are your thoughts about putting this into a pressure pot( instapot) as the acrylic is setting?" Hi Ponnie, Great question! YES, I would always cure the repair acrylic in a pressure pot if one is available. The bisacryl materials set so quickly that I haven't found positive pressure to be as helpful. best, d